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FACTORS SNAP UP TMD FRICTION’S PREMIUM TEXTAR BRAND

FACTORS SNAP UP TMD FRICTION’S PREMIUM TEXTAR BRAND

PROMOTION ARTICLE ON BEHALF OF TEXTAR

Three new stockists have been secured following April’s launch of superior brake brand, Textar, to the UK market, developed by global OE friction manufacturer, TMD Friction.

Parts distributors, BMG, Super Spares and Direct Auto Parts now stock a full range of Textar products including brake pads and accessories, as well as brake fluid, available for next day delivery. The range of high-performance brakes is also complemented by a wide range of brake discs, including high carbon and composite discs, with the full range covering 99.9% of the UK car parc.

Textar is a global premium brand offering a selection of OE and aftermarket products with a renowned reputation for high quality, performance and endurance. This makes Textar the brand of choice for OE and aftermarket, as well as a sought-after product offering for factors and garages.

Nick Hayes, UK Sales Manager of TMD Friction, said: “Expectations were high for the launch of Textar which, I’m pleased to say, have been undoubtedly met. Along with securing three new stockists, we also have a number of factor contracts in the pipeline, that can see how the Textar passenger car brand can elevate their current product offerings. It’s an exciting time for us as a friction manufacturer and for the industry.”

Utilising cutting-edge technology, Textar brakes are precision engineered to offer maximum safety, performance and comfort. This uncompromising approach has been the ethos of the brand for more than 100 years and has led to Textar being a trusted partner to the world’s leading vehicle manufacturers. For more information on Textar please contact UK.technical@tmdfriction.co.uk.

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KEEPING UP WITH THE TIMES

With so many diagnostic tools available, when is the right time to upgrade? 

Nowadays with advanced vehicle technology, diagnostic tools have become an essential
piece of kit for garages whether the job involves re-f lashing ECUs to pulling out fault codes However, with the wide range of products and updates on the market, are workshops keeping their tools in check?

TOOLING UP
“There’s a lot more realisation now with anyone possessing old kit that they’ve got to look into upgrading” said Dave Richards, Managing Director at Launch UK. “The older kit predates the electronic park brakes where service resets were just a part in the dashboard. But on a Range Rover, it’s a programming function where you have to re-program five ECUs to reset all the service lights.” Julian Goulding, UK Marketing Manager at Delphi, points out that there are some older devices being used by technicians. He says, “There are still old and out-of-date tools out there, however, with the coverage we provide, that is dependant on the workshops updating to the latest software”, adding that the firm is continually stressing the importance of using modern units to trade customers.

HGS Mega Macs tool

From a tyre dealer perspective, Colin Webb, MD at TPMS firm Bartec Auto ID, advises technicians to consistently update their diagnostic equipment and software, due to the ongoing growth of new passenger cars and sensors making their way off factory lines. “The market is moving very quickly so tyre shop technicians need to have their tools updated as soon any new car comes onto the roads, otherwise, they will have trouble repairing the next car coming over the threshold”, highlighting that this could incur loss of business to OE franchise dealerships.

PRICE DRIVEN
Neil Hilton, Head of Business Development at Hella Gutmann Solutions, notes that many technicians are driven by price when it comes to upgrading their toolbox and do not necessarily understand the differentiations and benefits between what a budget and a premium tool can bring to the workshop. A challenge the firm is consistently educating garages and bodyshops about, as Hilton explains. “The comparison is you pay a little extra and buy a better quality machine that has more capabilities from day one and also has a longer lifetime”. He continued. “A customer who buys price driven compared to a customer who buys one of our HGS devices, the HGS customer has spent less in the long term because he’s purchased a machine that’s seen him through five years plus whereas the alternative customer has brought two or three more in that space of time and had less coverage”.

Delphi’s Julian Goulding agrees and expands: “There are still some technicians driven on price and this feeds through to diagnostics. What we try to stress to people is look at return on investment, what price you pay and the capabilities it gives you across a wide range of vehicles”. Similarly, Bartec’s Colin Webb says the firm has developed a method to take the hassle out of reminding tyre technicians and fast fit centres through regular wifi updates. He explains more. “We offer wifi updates so the technician doesn’t have to remember to do the update so they will always be ahead”. He elaborates, “The TECH500 is our latest tool containing wifi and software updating on it as well as wireless charging”, adding that the gadget also allows users to detect vehicle faults and re-program universal sensors on a range of vehicle models.

BUYING TRENDS
Launch UK’s David Richards said the firm has spotted a buying pattern between technicians who are keen to upgrade their apparatus. Speaking about his findings, he said. “One of the trends which we are trying to address is that technicians are wanting to up their game but don’t want to wait around for the boss’s tool. Most of those guys are not looking to spend £2,500 so we have products in the £500 to £1,000 range, which are affordable for them because they’ll usually spend around £500 on a set of spanners”. He continued, saying, “We’re already seeing some cases where you almost get the tablet for free but you’re committed to five years of software updates. Launch UK doesn’t operate like that and instead, offers two years free software for the customer”.

Launch UK’s X-431 PRO 3

ADAS DIAGNOSTICS
It’s all well and good having a unit that performs general diagnostics, but garages may struggle if the system can’t detect faults on ADAS systems, according to Hilton, who says many workshops are unaware of the business implications this could cause in the future. “Through our ADAS awareness seminars, it is clear from the shocked faces that most of the workshops, bodyshops and to an extent, glass companies, are still not aware of these systems on the vehicles they’re working on and the risks it poses to their business by not carrying out the correct processes or procedures”. He concluded. “All of our HGS Mega Macs equipment is capable of calibrating ADAS systems (some vehicles require additional hardware). We also offer a diagnostic tool that is purchased as a standard tool but also incorporates the required software at no extra cost to have the capability to calibrate ADAS vehicles”.

Although suppliers seem to hold a certain level of responsibility to encourage workshops to keep up with the times, it is crucial in this day and age for technicians to take charge by familiarising themselves with not only the diagnostics and software available, but not allow pricing to get in with the way of potential ROI opportunities.

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TRANSFER WINDOW: NEW SUPPLIER DEALS

TRANSFER WINDOW: NEW SUPPLIER DEALS

Fram coming to ECP

Transfer season sees clubs scouting for talent and players looking for a comfy life, aftermarket brands have also been swapping sides over the last month.

  • First of all, The Parts Alliance has announced a five-year partnership with the AA. The products will cover batteries, vehicle parts and consumables in a supply contract for five years. “We are delighted to be a business partner and supplier to the AA, one of Britain’s most trusted brands”. said Peter Sephton, Chief Executive of The Parts Alliance.
  • Meanwhile, Sogefi Filtration has signed an agreement with distribution giant Euro Car Parts, which will see the latter stock products under the Fram brand from the beginning of July. This will include the full range of light vehicle filters sold through ECP’s outlets in UK and Ireland. Nigel Duffield, Sales Director at Sogefi said: “The cooperation with Euro Car Parts is very promising and will surely contribute to further develop the presence of the brand throughout the country”.
  • The CAAR buying group has also made some signings, with oil brand Mannol now being stocked by the group’s members. The lubricant producer has had a good month, because in addition to the supply deal it also won two awards from separate German car magazines for it’s Combi Energy 5w30 Long Life oil. Andrej Gaikov from Mannol said: “We are absolutely delighted to have been chosen by CAAR’s members to be stocked in their stores. I feel this is the start of a great partnership for both of us”.
  • The A1 buying group has introduced Warwickshire-based Compressortech into its approved suppliers list. The remanufacturer of A/C compressors can now be distribute its products across the chain’s members. Gary Stephenson, Business Development Manager for Compressortech said: “A1 is a significant and recognised buying group and our thermal cooling products will further complement their expanding product ranges.
    We look forward to working with the members.”

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AUTOMECHANIKA IN REVIEW

AUTOMECHANIKA IN REVIEW

For us at the magazine, it is funny to think that 2017 was only the second time Automechanika has taken place at the NEC, such is the amount that we have written and speculated about it. Nonetheless, this is only the second time the show has happened here, and it seems much of the aftermarket holds an opinion about it.

For me, the proceedings started the day before the event as SMMT had invited a handful of journalists to dinner at a nearby country pile to talk about the show, the aftermarket and the motor industry in general. One interesting stat that Chief Exec Mike Hawes raised was that the British public now spend more online on car accessories than they do on cosmetics. I haven’t been able to verify this yet, and I suspect it includes replacement tyres and servicing booked online, but even so it goes to show that the new generation of motorists are less willing to do things the old way. A point to ponder perhaps.

After the show was opened, complete with ribbon cutting and the traditional comedy big scissors (I wonder where they come from?) the show got underway and we grab show organiser Simon Albert for a few words. As the show had only just opened, he didn’t have much to tell us that we didn’t already know, such as the longer opening hours, increase in aisle space etc. However, he did confirm his hit list of companies that he’d like to see attending in the future and, of most significance to us, confirmed that the show would return next year.

On the Valeo stand

This surprised me a little, as I’d assumed that the show would become biennial in the years that the Frankfurt show was not held. However, I was keen to get going as my appointment book was full and I was running late before I had even started.

The first visit took me across Hall 19 and into Hall 20 where I could have a quick look at some of the stands as I scurried past. Liqui Moly and Auto Repar had particularly amazing looking stands. Schaeffler had used a space right next to the main entrance to build a gleaming white stage where cutaway versions of various products had been mounted on plinths for the reps to demonstrate. Valeo meanwhile, had approached the concept of having a stand in a different way, as it had simply brought a huge truck and trailer kitted out with demonstration models of various things into the hall.

MEANDERING
I won’t trouble you with the details of every meeting I had or what everyone said, except that on the first day a number of stands reported that footfall seemed a little low, which could be down to appalling weather that day as well as a crash blocking one of the motorways near the NEC that may have put some off attending. I should add that if the attendance was low on the first day, I didn’t notice it. From my point of view, Hall 19, where I spent the bulk of the time, seemed annoyingly busy with meandering people with a tendency to stop in front of me filling the aisles.

It was pleasing to see that many exhibitors had brought in things other than their products to keep people amused. Sales-i brought an Out Run arcade machine for example (a game that I spent too much time on in my youth). Denso brought a VR racing car simulator, which I quite fancied trying out, but decided not to as the racing driver Rebecca Jackson was looking on, and I had no wish to humiliate myself. Other stands brought various cars and bikes from series that they sponsor as well as the usual show novelties.

Holding an event after the show is always a risk, because while there will be a ready supply of people in the industry who are in the same place, there is no telling that they will be in the mood to go somewhere else after spending a day at the show. Even if they do, there is every chance that someone else has invited them first. With this in mind, I was curious to see how many people went to an event held by Motaquip at Warwick Castle on the first night. The answer as it turned out was a lot of people as the event was full. It was one of the more fun events that we’ve been to, with two apparently empty suits of armour jumping off the wall and alarming diners by staging a battle between the tables.

STAGES
Back at the show the following day I would have liked to have had more time to attend some of the industry and technical seminars that were taking place on a number of stages across the halls. Big names from the world of diagnostics including Frank Massey and James Dillon had been brought in as a lure to get technicians to the show (which by all accounts worked) while the heads of the garage associations talked about the various threats and opportunities du jour in the aftermarket. I did manage to get over to hear the winner of the Garage of the Year announced, which turned out to be Motorserv UK, which readers who have been paying close attention might recall we visited this time last year.

One notable absence from the show was TMD Friction (who are on record saying that they have ‘no plans’ to exhibit). However, the company did rent a plaza suite just outside of the main halls to hold a Pagid Live event in association with Euro Car Parts where a number of garage owners and technicians (the majority of whom had been brought down for the event) who, after a day at the show spend a couple of hours enjoying presentations on the benefits of the Pagid Expert programme and on ECPs garage scheme (see Hot Story).

If your reason for visiting the show was to find new products, you wouldn’t have been disappointed. Delphi brought a new bit of diagnostic kit for high- pressure injectors, European Exhaust and Catalyst introduced a 6-in-1 fuel system cleaner at the show and in a similar vein, Forté launched a 4-in-1 cleaning machine. Essentra Components launched something called a ‘High Tech Fluid Absorption Plug’ and I’m sure there were many other things never before seen at the event.

Throughout the show, I spent most of my time in the three aftermarket halls, but on the final day I had a meeting with Stericycle (a company that manages recalls for the VMs) and so I spent a while exploring the area dedicated to the automotive supply chain. It was markedly quieter than the aftermarket halls, although it should be noted that while the supply chain market as a whole is huge and worth big money, the number of buyers within it is relatively small, and stands dealing with VM services were of little interest to technicians, so it might be unfair to judge its success on the amount of feet in the room alone.

‘Billy’ character on Bosch stand

However, the highlight of the show for me came late in the afternoon on the final day when Helen Watkins from Bosch, who was manning the Extra stand, was accosted by a strange small man who kept offering her some of his special ‘home made’ sweets, much to the amusement of onlookers – apparently he’d been coming on the stand and doing this at various points throughout the show. However, just when Helen couldn’t stand the embarrassment anymore, the fellow took off what turned out to be a wig and false teeth to reveal himself as a well known customer of the firm. Apparently, his alter-ego ‘Billy No-Mates’ is a character that he regularly performs for some of his unsuspecting suppliers, and it was much to the amusement of the crowd that had built up.

It was almost time for us to leave in order to high-tail it back to London while there was still time to vote (remember that?) One point that is inescapable is the topic of the show frequency. As a conservative guess, I reckon I spoke to 40 company bosses during the show and the overwhelming majority said that they thought the show should run once every two years, preferably during the non- Frankfurt years in order to keep costs reasonable and keep the momentum of the show. From the point of view of the whole CAT team, we could have happily stayed there for a month if we could – there were so many people to see. However, I’m always curious to know the experience of our readers. Did you go? Were you exhibiting? What were the highlights, and what would you have liked to have seen? Give me a shout at greg.whitaker@haymarket.com.

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ZF AND HELLA SIGN SENSOR DEVELOPMENT DEAL

ZF AND HELLA SIGN SENSOR DEVELOPMENT DEAL

Dr. Stefan Sommer (L) and Dr. Rolf Breidenbach (R)

OE brands ZF and Hella have inked a deal which will see both suppliers cooperate on sensor technology, such as front cameras, imaging and radar systems.

Both firms will now begin a joint development project in camera technology, aiming for a market launch in 2020.

“This strategic partnership for sensor technology with Hella enhances our position as a complete systems supplier for modern assistance systems as well as autonomous driving functions,” says Dr. Stefan Sommer, CEO of ZF Friedrichshafen AG. “This non-exclusive cooperation with Hella is an important expansion of our Vision Zero ecosystem of development partnerships. Thus, we can create a wider technological foundation for safety and autonomous driving.”

Dr. Rolf Breidenbach, CEO at Hella KGaA Hueck & Co., added: “Hella is a strong and experienced provider of sensor technologies. Our knowledge aligns perfectly with ZF’s expertise. By combining our strengths, we clearly aim to provide market leading and high performing assistance systems and autonomous driving functions. In addition, this cooperation will strengthen Hella’s position as a well-regarded supplier for imaging and radar sensor technologies.”

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TIGHTENING UP EMISSIONS

TIGHTENING UP EMISSIONS

Do you know your Lambda from your EGTS? Here’s a factor’s guide to what those small box parts actually do.

With the existing laws set by the Euro 6 legislation, the pressure for vehicle manufacturers to invest more resources into developing better vehicles that complied with the legislative guidelines are continuously scrutinised. Emission pollutants such as nitrogen oxide (NOx), carbon monoxide (CO), total and non- methane hydrocarbons, as well as various particulate matters were expected to be reduced with the use of modern automotive technology.

Effective reduction of pollutants goes beyond ensuring that emissions control systems such as CATs and DPFs are up to scratch. Vehicle electronics and engine management systems are integral in optimising a vehicle’s efficiency and in turn, lowering its carbon footprint. With a wide array of products that support the lowering of harmful emissions, we thought it would be worth sharing some points about the significance of the various sensors that you deliver to garages everyday.

LAMBDA SENSORS
By the simplest definition, lambda sensors monitor the air- to-fuel ratio within the exhaust and relays the information to the ECU. Lambda sensors are vital to ensuring a vehicle’s optimal performance and aid to reduce harmful carbon emissions.

The perfect air-to-fuel ratio for optimum engine efficiency is known as the stoichiometric ratio. The stoichiometric ratio for a petrol engine is 14.7:1 in which 14.7 grams of air is needed for every 1 gram of fuel. This ratio allows for optimum fuel efficiency, wasting less fuel and in turn, producing the least amount of emissions.

Traditionally, lambda sensors produce a voltage signal based on the volume of air detected in the exhaust. If the mixture is too rich (too much fuel supplied), the sensor produces a voltage of around 0.9 volts. When the mixture is too lean (insufficient fuel supplied), it produces around 0.1 volts. A perfect stoichiometric ratio produces 0.45 volts. To compensate for imperfect mixture ratios, the ECU adjusts the fuel mixture by adding more fuel when the mixture is lean, or using less fuel when it is too rich.

Whilst traditional lambda sensors do the job of regulating the stoichiometric ratio, it was unable to provide the ECU with an accurate reading of how rich or lean the air-to-fuel ratio was. Lambda sensor technology needed to keep up with the demand of the tighter euro emission standards.

With the introduction of the 5-wire lambda sensor, the ECU is not only supplied with a signal that relays if the air-to-fuel ratio is running too rich or too lean, it also conveys by how much. This precise information is swiftly sent to the ECU to allow the vehicle to rectify the air-to-fuel ratio more efficiently and effectively and increate the overall performance of the vehicle.

EGTS

In comparison to lambda sensors, exhaust gas temperature sensors are relatively new. An EGTS measures the temperature of the exhaust gas that is monitored by the ECU to help prevent long-term damage to components. The EGTS protects a vehicle’s exhaust system from overheating, which is especially important when a diesel particulate filter regenerates. The DPF reduces the amount of soot that is released with exhaust fumes by collecting and storing it within the filter. Over time, soot accumulates within the filter and needs to be incinerated at extremely high temperatures
in order to remove from the exhaust system and release it in the surrounding air, safely.

Cambiare sensor thumb

Typically, exhausts run at temperatures in excess of 900C in order to successfully regenerate the DPF. At these extreme temperatures, thermal overload becomes a huge risk. The EGTS monitors the heat produced from the exhaust, supplying the ECU with a signal to ensure that the temperatures reached do not fall outside a vehicle’s safety parameters.

Due to the extreme conditions that EGTS operates in, they are prone to damage during exhaust component replacements. Therefore, they need to be replaced simultaneously with a DPF and/or exhaust, as opposed to waiting for the dashboard warning light to illuminate.

Timely replacement of an EGTS prevents damage to the DPF and subsequent engine damage. Our firm’s EGTS use two types of technology – positive temperature coefficient and negative temperature coefficient. PTC increases the resistance with the increase in temperature. NTC, works in an opposite fashion with the sensor producing Temp sensor less resistance as the temperature of the exhaust increases.

EGPS
EGPS are differential sensors that measure the pressure of gas between the intake and outtake the diesel particulate filter (DPF). By measuring the pressure, the EGPS communicates a voltage signal to the ECU. This enables the system to detect the level of soot and particles collected within the DPF. This information enables the ECU to monitor and detect when regeneration is required for efficient emissions reduction.

As a result, a malfunctioning sensor can cause a variety of problems which impacts the increase of oil consumption and emissions. If the sensor is faulty, DPF regeneration can increase unnecessarily leading to the shortening of the DPF lifespan.

Cambiare covers a range of applications within its portfolio of lambda sensors and EGTS. Stocking more than 100 EGTS and 500 lambda sensors, they are available from FPS via same/next-day delivery.

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GSF, BBC SUPERFACTORS AND A1 ADD LOCATIONS

GSF, BBC SUPERFACTORS AND A1 ADD LOCATIONS

New A1 store in Leicester

Three chains have added to their network. GSF has opened a new branch to the north of Bristol, which will be its third outlet in that city. The new location is located in the Aztec business part, near a junction of the M5.

The drive to encourage trade customers to try the new branch has been headed by GSF’s Business Development Manager Leighton Phillips, who has been visiting local independent garages in the weeks running up the opening. The company says that the whole project, from inception to opening day, was completed in just eight weeks.

“We’ve got an experienced team in place who know Bristol well,” said Simon McMullen, Regional Director at GSF Car Parts. “We’re sure there’s even more potential for us around the area and we’ve been excited by the enthusiastic response already.”
Parts Alliance-owned BBC Superfactors has moved premises, just a year after first opening in Preston.

The new building boasts double the footprint at 10,000 square feet and has a full mezzanine too, boosting storage capacity to around “We needed space for tyres,”
explained Managing Director Gary Shulman. “We’re importing containers of tyres and the new unit has the facility to handle these bulk deliveries.”

Meanwhile, A1 Motor Stores has welcomed a new branch opened by a member. Mohammed Y Suleman with the help of various family members has opened an accessory shop in Leicester, which is the second branch owned by Suleman. A factoring service to the trade has led the team to buy their first parts van. Speaking of his decision to join A1, Suleman said: “The branding attracted me. The shop looks more professional with the A1 Motor Stores signage outside, and shows you are part of a bigger thing”.

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KEEPING IN LINE WITH TRADITION

KEEPING IN LINE WITH TRADITION

Ian Hughes shows us around Wilcox Limousines in Wigan, Lancashire

Whatever the economy is doing, there’s one business that will never run out of customers, and as a reliable supplier to funeral directors across the nation, Wilcox Limousines has enjoyed steady orders for almost 70 years.

OFFERINGS AND SERVICES

Founded by William and May Wilcox in the late 1940s, the Wigan-based firm originally provided chauffeured vehicles to the nearby Eagle Studios, but a turning point came when Wilcox began to buy and sell limousines in addition to hiring them out. Another key deal for the business was with Daimler to supply coach built bodies on the DS420 platform.

It’s fair to say the family’s hard work paid off for them operating across three locations and generating a company turnover in excess of £20m. The current Wigan site was our stop today comprising a 55,000 sq ft. warehouse space, 60 staff and plenty of shiny limousines to feast one’s eye on. We met William’s granddaughter Leila who provided an insight into the third generation business. “We are a family business selling to family businesses”, she said. “90 percent of our turnover is UK-based funeral directors and we recently launched our Jaguar XF Hearse for the overseas market which is rapidly growing”.

To say Wilcox Limousines only caters to funeral directors would be false, as there are many services in the firm’s itinerary including classic car restoration and prototype projects for car rallies. Leila elaborates. “We also have people coming to us for supercharged limousines from commercial backgrounds. At our Northampton site we perform classic car restoration and one off prototype projects where we have a strong development team in-house”.

WAREHOUSE TOUR
Production Director Ian Hughes took us around the warehouse to get a gist of the business. The first point of call started in the depot where a number of new and used Jaguar XJ and Volvo S80 models were lined up for service. For vehicles coming directly from the VM’s factory, a job number is generated along with a spec sheet and route card. Hughes added. “From that point, a pre-delivery inspection is carried out to ensure there are no Jaguar issues we can’t solve, otherwise, it goes back to the local dealer who can claim it back on their warranty”.

Hearse production

Once given the all clear, the vehicle is stripped down to its shell removing the glass, wiring and interior to begin the process. “Once the glass has been taken out we have a glass transporter that takes it to our Northampton site” said Hughes. “Bodywork extension is carried out there using aluminium for the Jaguar XJ hearses and limousines ”. A key factor when constructing these vehicles is ‘keeping them in line with tradition’, meaning each hearse is measured to the correct height allowing enough head space for undertakers to wear a top hat inside without fear of knocking it over.

After the bodywork extension is complete, the hearse is hand painted and its original components restored. “All the parts that came off the job will be fitted back on the vehicle”, Hughes continued. “We will then install the side windows, carpets, interiors and complete the deck work, hearse seating and the rest of the tailgate”, adding that the firm buys the exact materials originally fitted to the vehicle from its VM’s supplier.

TOOLS AND TRAINING
The vehicle will then enter the ramp and is rigorously tested for leaks, fault codes, followed by a test drive in different driving conditions ensuring it meets or champions that of the VM’s original specifications. This is backed-up with Jaguar’s diagnostic tools and training on site as Leila explains. “We have invested over £1m in tooling and equipment. As the VMs release new technology we will be implementing it while working alongside our key manufacturers”. Hughes concurs. “Our first point of call is our Jaguar dealer. We have our own Service Region Manager from Jaguar who visits us frequently to make sure we are up-to-date with the latest diagnostic tools and training offerings”. A detailing bay is used at the final checkpoint where the hearse/limousine gets the once over and a full inspection, checking every nook and cranny is intact before it’s sent out for delivery.

EXPANSION PLANS
Leila and her family have some exciting plans in the pipeline, which includes marketing expanding into new territory. She concluded. “We have never marketed overseas, but now we are branching out internationally with our Jaguar XF hearse as well as progressing with our car restoration and prototype businesses. I think the long term plan will be expanding our Wigan site rather than build more premises around the UK”. The Wilcox family are also brainstorming ideas to commend the firm’s 70th anniversary next year with talks of a 1940’s themed celebration on the cards. Whatever they decide to do will be a great event to commend May and William’s legacy.

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FEDERATION CALLS FOR BAN ON USED TYRE SALES

FEDERATION CALLS FOR BAN ON USED TYRE SALES

AN INVESTIGATION has found that defective second-hand tyres are being sold to motorists, after figures showed 989 deaths or injuries have been a result of these models over the last five years.

Evidence was gathered when trading standard watchdogs posed as customers and bought samples from a number of dealers in County Durham. An Inspector at TyreSafe concluded that six out of seven purchases were deemed faulty while one was classed as ‘legal’ and over 18 years old.

Two were seriously damaged after being under-inflated. Two had damage to the bead, a reinforced rubber section inside the wheel. One contained water, showing it had not been stored properly. Five had no official ‘part worn’ stamp, classing them illegal according to a report in the Sunday Mirror.

Previous data collated from TyreSafe backed up the paper’s sentiment, highlighting that 98 percent of second-hand tyres carry no ‘part worn’ markings while 4.5m are sold to UK motorists year-on-year.

A TyreSafe spokesman, said. “Competence among used tyre retailers is questionable and the majority of used tyres are not properly inspected. A tyre is classed as a waste product until it’s been fully checked”.

The National Tyre’s Distributors Association (NTDA) has expressed its dismay, describing these practices as ‘appalling’ and a ‘ticking-time bomb’. The federation also calls for a ban on used car tyre sales in an attempt to reduce further accidents and deter rogue traders from selling on faulty products.

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STEELS THE ANSWER IN MODERN GASKETS

We know what a gasket is, but what does it actually do, and how?

Fibre gaskets now less popular

What is a gasket? It sounds like an obvious question, but in point of fact, it is not the easiest to answer. Some would say it is any flexible material used to mate two surfaces, while others would have a more technical answer that distinguishes a gasket from a seal. Others, particularly those that own anything powered by the Rover K-series, might have another (possibly unprintable) definition of a gasket.

But for the rest of the aftermarket, when someone talks of gaskets they are generally referring to the cylinder head gasket, which as everyone knows is to act as an air, oil and watertight seal between the head and the block. If the gasket blows when the engine overheats then the driver will hopefully notice the sudden increase in temperature and take action before the head warps or the block cracks.

COMPOSITION
Head gaskets generally used to be made from a form of fibre, but these days are more often than not made from steel. The reason for this is that the crush rate is far more predictable, meaning the head can be tightened with a torque wrench without needing to carefully half-tighten each of the bolts in turn.

Another reason for using steel is that with crush gaskets the height of the cylinder head can vary, literally depending on how much the gasket is crushed under the cylinder head. This might seem like an inconsequential amount, but it makes a difference to modern fuel injectors that have a tolerance of only a few microns.

Steel gasket

PROBLEMS
However, steel gaskets have not been without problems. OEMs have battled with creating a gasket that will apply an adequate amount of pressure to stop gasses from escaping. One way of doing this is to add an additional ‘fire ring’ into the steel, although some aftermarket gaskets don’t have this welded ring, instead relying on a ring folded into the metal. Last time we addressed this issue, we spoke to Dominic Moxon, a Senior Product Engineer at FAI Automotive who explained: “The problem is this folded design will not last as it will not be able to cope with the pressures generated in the combustion chamber”.
Clearly, having to do a job twice, particularly an involved and complex task like a head gasket, so it pays to track down a gasket of a similar design to whatever was fitted to the vehicle originally.

WELL I’LL BE BLOWN… GASKET MYTHS DEBUNKED
Paul Grosvenor from Mahle advises that one of the most common misconceptions is that a good plan with a diesel engine is to replace the head gasket with a thicker one.

“It is not best practice to do that” he says. “The difference in the gasket thickness exists primarily because of the tolerance on other parts. It can ultimately affect the emissions levels by using a thick gasket when it should use the thinnest one”.

“Best practice is to fit like for like, because gasket thickness is calculated on the protrusion of the piston from the engine block so if they are only changing the head gasket they should fit the same as was fitted on it originally”.

UNDERLYING ISSUE
Dominic Moxon of FAI Automotive says that if a head gasket has been fitted for some time suddenly goes then technicians need to look for an underlying cause. “There is always a reason for it failing whether that is down to a manufacturing process, installation issues or a running fault”.

REMAN STANDARD
Simply replacing the gaskets and cleaning a used engine does not make it a remanufactured part. In the UK, the Federation of Engine Remanufacturers agreed a set standard for remanned engines 20 years ago and more recently agreed a strict definition with six other trade groups. John Gray, FER President, said: “The remanufacturing industry has lead the acceptance of a range of terms that have UK origins. This international agreement also provides us with further proof that remanufacturing is on the rise, which is extremely positive for the industry.”

Best practice is to fit gaskets like for like

COOLING BLOCK
Pour-in instant head gasket is hardly a professional repair, but claims that it will clog or cause damage to the cooling system appear to be wide of the mark, at least if you are using the Steel Seal product. “It contains no fibrous material to seal your blown head gasket. It relies on a thermo chemical bonding process that is a chemical reaction, to seal the leak in your blown head gasket” reads a statement from the company.

Posted in Accessories, CAT Know-How, Garage News, News, Seals & GasketsComments (0)

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